Designed as a positive and negative terminal assembly set for stable cable preparation, controlled riveting quality and continuous production flow.
Key cable, terminal and connector parts processed through loading, straightening, cutting, stripping, riveting, inspection, soldering, insertion and tightening.
The integrated cutting, stripping, riveting and tightening machine consists of one positive terminal assembly unit and one negative terminal assembly unit, forming a complete set of two machines.
Loaded, arranged, fed and straightened before cutting and stripping.
Prepared conductor exposure for terminal riveting and soldering.
Crimped, riveted and reinforced to form the electrical joint.
Checks alignment, strand condition and riveting quality before assembly continues.
Inserted after cable and terminal preparation are confirmed.
Completed after connector tightening and final unloading.
Engineering decisions behind the two-unit cable processing architecture and the production scenarios where it is most useful.
Combines feeding, straightening, cutting, stripping, riveting, inspection, insertion and tightening in a coordinated flow.
Uses dedicated positive and negative terminal assembly units to complete a matched two-machine production set.
Inspection checks the riveting area before connector assembly, reducing hidden terminal defects.
Final tightening closes the assembly loop with repeatable engagement and feedback-ready process control.
Automation removes repeated handoff between cable preparation, terminal processing and connector assembly steps.
High-volume production where cable end preparation and connector assembly need one controlled workflow.
Factories building complete positive and negative terminal sets for downstream junction box assembly.
Applications where riveting alignment, strand condition and terminal integrity must be verified in process.
Production cells replacing separate cutting, stripping, riveting and screwing workstations.
Works as an upstream cable preparation module before final junction box or packing automation.
Move through the process flow to see how cable loading, arranging, inspection, cutting, stripping, riveting, soldering, connecting, tightening and unloading are organized.
PV cable is loaded into the machine and prepared for automatic feeding through the processing stations.
This machine handles cable preparation processes such as cable feeding, cutting, stripping, terminal crimping and inspection. It can be integrated into complete PV junction box production lines using either riveting or resistance welding as the downstream joining process.
The prepared cable and terminal are mechanically joined to the junction box conductive component through a controlled riveting process. The production line may include crimp-height monitoring, pressure detection, visual inspection and pull-force verification.
Crimping and riveting quality monitoring.
Suitable for compatible riveted junction box designs with stable and repeatable automated assembly.
After cable cutting, stripping and preparation, the cable is positioned at a dedicated resistance-welding station and joined to the diode or conductive component. Welding current, pressure and process status can be monitored according to the product requirements.
Welding current and pressure monitoring.
Process configuration depends on product materials and structure.
Inline camera inspection verifies riveting integrity and blocks NG parts before soldering and final tightening.
Recipe sets can be switched by cable model, terminal type and customer quality standard with separate OK/NG limits.
High-resolution image acquired in real time.
Image processing and feature extraction.
Key dimensions and positions are measured.
Result output, part sorting and data logging.
OK
Sample OK
NG
NG Sample1
Cable-to-terminal alignment deviation detected.
NG
NG Sample2
Wire strands are exposed or separated beyond threshold.
NG
NG Sample3
Terminal deformation or shape out of profile tolerance.
NG
NG Sample4
Insulation pinched in the riveting zone.
These references focus on cable process stability, terminal quality and the joining choices that affect throughput, rework and downstream assembly quality.
It describes a cable-end preparation flow: cutting the cable, removing insulation, joining or fixing the terminal, and tightening the connector interface.
Loose, bent or missing strands can reduce electrical performance and make terminal joining unstable, so strand control is a key quality point in cable processing.
Both are mechanical joining methods, but the tooling shape, force control and terminal design may differ. The right method depends on the cable and terminal structure.
Cable stiffness, insulation thickness, terminal tolerance and connector fit all affect feeding, stripping, riveting and tightening stability.
Common checks include stripped length, terminal alignment, strand spread, missing material, deformation and connector seating condition.
Consistent cable length, clean stripping and stable terminal geometry make later insertion, tightening and final inspection easier to control.
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